如何利用仿真进行系统改进

With any processing plant, uncertainty presents unique challenges when managing capacity for growth. 增加或更新设备会提高效率还是会制造新的障碍? Does your facility require a costly CapEx project to scale up 生产 or would a few smaller adjustments achieve similar results?

澳门足彩app’s 3D 模拟 technology can provide answers before a single dime is spent on new equipment or facility upgrades.

什么是模拟?

Simulation is an 工程 design process which recreates a system in a computer-based 虚拟 environment. If a processing line isn’t performing as it should or needs improvement to meet increased demand, 澳门足彩app engineers and analysts can test out possible solutions using a 虚拟复制品 that behaves exactly the same as the actual line.

将您的设施带入生活

为了创建一个功能, 数字复制品 that will respond to new inputs and give valuable feedback on the most effective ways to improve output, 澳门足彩app’s engineers begin by carefully studying key details as to how the actual 包装线 operates.

“我们收集停机时间的数据, 速度, 启动和停止逻辑, 以此为基础，我们建立了这条线的三维表示,克里斯托弗·戴尔说, 工程 Manager for 澳门足彩app’s Center of Excellence for 包装 and material handling systems based in 澳门皇冠app. “在我们把系统建好之后, we validate the information and behaviors by comparing the output of our model to a week’s output from the actual 生产 line.”

识别改进机会

一旦模拟完成, 它将现有的或设计过程中的系统带入生活，直到最精细的细节, 包括任何可能影响生产的潜在问题区域. 从那里, the 模拟 can be modified with different options for improving the line’s efficiency and output.

“我们可以调整传感器, 设备速度和性能, 任何会改变线路有效性的事情,Dyar说. “在一个模拟的, 数字环境允许我们在短时间内测试许多不同的迭代, 以最小的成本.”

Testing the existing system via 3D simulator also means the actual 生产 facility won’t experience any downtime or waste while engineers determine the best solutions for moving forward.

在每次迭代测试之后, the data collected will provide precise measurements for improvement opportunities that could range from a CapEx level, 比如更可靠的机器或更多的自动化, 到简单的项目，如设备位置或速度调整.

底线

Using 模拟 to determine large- and small-scale improvements for 包装线 control is effective at improving the throughput of an existing system, 证明自动化成本的合理性, 并预测生产设施的增长能力. 它还可以确定资本支出投资是否会因其他调整而推迟, 创造关键的成本节约.

“Our simulated models can often identify low-hanging changes that can make a huge difference in 生产 without a significant investment,Dyar说. “We can also test different scenarios before a client invests capital into new equipment or training.”